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Industrial Pressure Control System

Overview

Description

Pressure control systems are essential in various industrial applications, such as pressure calibrators, electro-pneumatic regulators, and flow control systems. These systems consist of a solenoid valve, pressure sensor, and controller that work together to manage pressure by precisely opening and closing the solenoid valve based on the set pressure. Traditionally, these systems require multiple components, like external analog front-ends (AFEs) and complex controllers, which increase the cost and footprint of the design. Modern trends are shifting towards more integrated, compact, and cost-efficient systems that reduce complexity while maintaining performance.

This design addresses these challenges by utilizing an MCU that integrates a high-precision AFE, eliminating the need for external AFEs, thereby simplifying the design and lowering BOM costs. It also enhances system reliability by minimizing the risk of signal noise that can occur with external components. Additionally, a multiplexer for switching AFE inputs allows for simultaneous measurement of output and supply pressure, enabling fast, accurate, and disturbance-resistant pressure control.

System Benefits:

  • The integration of the MCU and high-precision AFE into a single chip eliminates the need for an external dedicated AFE, reducing BOM costs and saving valuable board space.
  • The implementation of a multiplexer for switching the AFE input and measuring output and supply pressure allows for high-speed and disturbance-resistant pressure control.
  • The utilization of the floating point unit (FPU) of the RXv2 core enables accelerated filter calculations and proportional-integral-derivative (PID) control calculations, resulting in high accuracy and fast response.

Comparison

Applications

  • Pressure control
  • Flow control
  • Pressure calibrator
  • Electro-pneumatic regulator

Winning Combinations Interactive Diagram

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4:3 ratio Sheet.197 Sheet.1 Sheet.2 Sheet.3 Sheet.4 JP247 JP247 JP247 Display Sheet.80 Sheet.81 Sheet.82 Sheet.83 Sheet.84 Sheet.85 Sheet.86 Sheet.87 Sheet.88 Sheet.89 Sheet.90 Sheet.91 Sheet.92 Sheet.93 Sheet.94 Sheet.95 Sheet.96 Sheet.97 Sheet.98 Sheet.99 Sheet.100 Sheet.101 Sheet.102 Sheet.103 Sheet.104 Sheet.105 Sheet.106 Sheet.107 Sheet.108 ON ON ON OFF OFF OFF Sheet.111 Sheet.112 Sheet.113 Sheet.114 Sheet.115 Sheet.116 Sheet.117 Connector Line Connector Line.172 Connector Line.176 Connector Arrow Connector Line.178 Connector Line.179 Connector 2 Connector Line.185 Connector Line.187 Connector Line.190 Connector Arrow.193 Connector Arrow.194 Sheet.217 Chassis Ground.198 Sheet.199 Sheet.200 Sheet.201 Non-Renesas Component Inductor Coreless (Air conductor) Sheet.204 Sheet.205 Sheet.206 Sheet.207 Sheet.208 Sheet.209 Sheet.210 Sheet.211 Sheet.212 Sheet.213 Sheet.214 Sheet.215 Connector Line.216 Sheet.218 Chassis Ground Sheet.8 Sheet.9 Sheet.166 Non-Renesas Component Inductor Coreless (Air conductor) Sheet.11 Sheet.12 Sheet.13 Sheet.14 Sheet.15 Sheet.16 Sheet.17 Sheet.18 Sheet.19 Sheet.165 Sheet.163 Sheet.164 Connector Line.188 Connector Line.219 Connector Line.181 Connector 1 Sheet.221 Sheet.222 Sheet.223 Connector Arrow.226 Connector 1.227 Connector Arrow.228 Connector Arrow.229 Sheet.230 24V 24V 24V Supply Pressure Supply Pressure SupplyPressure Solenoid Valve Solenoid Valve SolenoidValve Solenoid Valve Solenoid Valve SolenoidValve Option Option Option Exhaust Pressure Exhaust Pressure Exhaust Pressure 5V 5V 5V Output Pressure Output Pressure Output Pressure Board - Optional Pressure Sensor Pressure Sensor PressureSensor Pressure Sensor Pressure Sensor PressureSensor Electronic Relay 1 Electronic Relay Electronic Relay Electronic Relay 2 Electronic Relay Electronic Relay LDO LDO LDO MCU MCU MCU MCU MUX MUX MUX 24bit ∆Σ 24bit ∆Σ 24bit Σ LCDC LCDC LCDC GPIO GPIO GPIO GPIO GPIO GPIO Sheet.68 Sheet.64 Sheet.45 Peripheral.196 Sheet.47 Label Text 10pt.262 + + Label Text 10pt.262.63 - - Sheet.66 Sheet.67
Exiting Interactive Block Diagram