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Low-Cost USB-C & USB PD 100W/140W Power Supply with Multiple Outputs

Overview

Description

USB-C and USB Power Delivery (PD) became the standard for power supply of mobile devices. These designs implement low-cost single and dual port USB-C and USB PD 3.1 power adapters with 5-20V/5A 100W dual outputs or a 5-28V/5A 140W single output. The designs feature BOMs optimized for cost and power efficiency to minimize the size and price of the adapter.

System Benefits:

  • Works with any USB-C sink
  • Supports USB PD 3.1 automatic voltage/power negotiation
  • AC Input Range: 90-264VAC
    • Integrated power factor control
  • 100W Dual DC Output Variant: 5V/3A, 9V/3A, 15V/3A, 20V/3.25A/5A
  • 140W DC Output Variant: 5V/3A, 9V/3A, 15V/3A, 20V/5A, 28V/5A
  • Standby Power <300mW
    • Meets DOE Level VI requirement for dual port operation
  • Max Ripple <200mVPP

Comparison

Applications

Low-cost chargers and power sources for mobile phones, tablets, RPi, similar Single Board Computers (SBCs), or any USB-C device

Winning Combinations Interactive Diagram

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Low-Cost USB-C & USB PD 100W Power Supply with Multiple Outputs

4:3 ratio Sheet.1 Sheet.2 Sheet.3 Sheet.4 WS008-1 WS008-1 WS008-1 GaN FET GaN FET GaN FET Sync Controller Sync Controller Sync Controller DC/DC Controller x2 1 DC/DC Controller x2 DC/DC Controller x2 USB PD Controller 1 USB PD Controller USB PDController USB-C/-PD Port #1 USB-C/-PD Port #1 USB-C/-PDPort #1 DC/DC Controller x2 2 DC/DC Controller x2 DC/DC Controller x2 USB PD Controller 2 USB PD Controller USB PDController USB-C/PD Port #2 USB-C/PD Port #2 USB-C/PDPort #2 Isolated Flyback AC/DC Isolated Flyback AC/DC Isolated Flyback AC/DC Optocoupler Optocoupler Optocoupler Sheet.51 Sheet.40 Diode.480 Sheet.42 Sheet.43 Sheet.44 Transformer Inductor Iron Core Line.841 Inductor Air Core.212 Sheet.88 Sheet.89 Sheet.90 Sheet.91 Sheet.92 Sheet.93 Sheet.94 Sheet.95 Sheet.96 Line.29 Sheet.98 Sheet.99 Sheet.104 Sheet.105 Sheet.106 Sheet.107 Sheet.108 Sheet.109 Sheet.110 Sheet.111 Sheet.112 Sheet.113 Sheet.114 Sheet.115 Sheet.116 Sheet.117 Sheet.118 Sheet.119 Sheet.123 Sheet.102 Sheet.103 Sheet.122 Transformer Line.841 Inductor Air Core.509 Sheet.65 Sheet.66 Sheet.67 Sheet.68 Sheet.69 Sheet.70 Sheet.71 Sheet.72 Sheet.73 Line.29 Inductor Air Core.212 Sheet.76 Sheet.77 Sheet.78 Sheet.79 Sheet.80 Sheet.81 Sheet.82 Sheet.83 Sheet.84 Sheet.100 Sheet.101 Mains Power 85-265Vac (1ph) Mains Power 85-265Vac (1ph) Mains Power 85-265Vac (1ph) Connector 1.162 Connector 1.162.126 2 2 2 2 Sheet.129 Sheet.130 2 2 2 2 Sheet.133 MOSFET MOSFET MOSFET MOSFET.135 MOSFET MOSFET MOSFET 2x 2x MOSFET 2x MOSFET 2x MOSFET 2x MOSFET 2x MOSFET MOSFET.138 MOSFET MOSFET
Exiting Interactive Block Diagram

Low-Cost USB-C & USB PD 140W Power Supply with Single Output

4:3 ratio Sheet.1 Sheet.2 Sheet.3 Sheet.4 WS008-2 WS008-2 WS008-2 Sheet.18 Sheet.19 Diode.480 Sheet.21 Sheet.22 Sheet.23 Sheet.37 Sheet.55 Sheet.56 Sheet.57 Sheet.58 Transformer Line.841 Inductor Air Core.509 Sheet.62 Sheet.63 Sheet.64 Sheet.65 Sheet.66 Sheet.67 Sheet.68 Sheet.69 Sheet.70 Line.29 Inductor Air Core.212 Sheet.73 Sheet.74 Sheet.75 Sheet.76 Sheet.77 Sheet.78 Sheet.79 Sheet.80 Sheet.81 Sheet.83 Mains Power 85-265Vac (1ph) Mains Power 85-265Vac (1ph) Mains Power 85-265Vac (1ph) Sheet.90 6 6 6 6 Sheet.93 5~28V DC max 5A 5~28VDC Max: 5A 5~28VDC Max: 5A Sheet.113 Transformer Inductor Iron Core Inductor Air Core.212 Sheet.27 Sheet.28 Sheet.29 Sheet.30 Sheet.31 Sheet.32 Sheet.33 Sheet.34 Sheet.35 Sheet.39 Sheet.40 Ground Sheet.115 Sheet.116 Ground.117 Sheet.118 Sheet.119 Ground.120 Sheet.121 Sheet.122 Capacitor Non-polarized Sheet.124 Sheet.125 Sheet.126 Sheet.127 Transformer Inductor Coreless (Air conductor) Sheet.129 Sheet.130 Sheet.131 Sheet.132 Sheet.133 Sheet.134 Sheet.135 Sheet.136 Sheet.137 Sheet.138 Sheet.139 Sheet.140 Sheet.141 Sheet.142 Sheet.143 Sheet.144 Sheet.145 Sheet.146 Sheet.147 Sheet.148 Sheet.150 Sheet.151 Sheet.152 Sheet.153 Sheet.154 Sheet.156 Diode Sheet.158 Sheet.159 Sheet.160 Sheet.161 Connector 1.162 Connector 1.162.163 Sheet.164 Connector 1.162.165 MOSFET MOSFET MOSFET MOSFET MOSFET MOSFET GaN FET 1 GaN FET GaN FET MOSFET Sync Controller Sync Controller Sync Controller MOSFET USB PD Controller USB PD Controller USB PDController USB-C/PD Port USB-C/PD Port USB-C/PDPort Isolated Flyback Controller Isolated Flyback Controller Isolated Flyback Controller Optocoupler 1 Optocoupler Optocoupler Optocoupler 2 Optocoupler Optocoupler GaN FET 2 GaN FET GaN FET PFC Controller PFC Controller PFC Controller
Exiting Interactive Block Diagram

Software