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Electronic Drug Delivery System

Overview

Description

For healthcare drug delivery devices, such as infusion pumps or insulin pumps, exact dosing is crucial. Drug delivery measurements and exact control of the dosing motor are required. Motors are typically three-phase BLDC (brushless DC) types with a few watts (e.g. using 12V). For flow sensing, a factory-calibrated sensor or custom sensors may be used. Bluetooth® communication, to provide an up-to-date GUI via smartphone and additional interfaces (like Ethernet or a medical-grade isolated USB), may also be needed. Some end products may also require an uninterrupted power supply (e.g. using Li-ion cells).

This design uses a combination of two MCUs, which includes the latest RA6M3 for motor control and sensor measurement, and the RX23W for Bluetooth Low Energy (LE) 5 communication. It also includes analog components, like DC/DC regulators, a Li-ion battery charger, a MOSFET bridge driver, and a factory-calibrated flow sensor.

System Benefits:

  • Both pump types supported: infusion pump and insulin pump
  • Motor control for BLDC or PMSM (permanent magnet synchronous motor) with analog or hall sensors/encoders, optional gear (also with a high gear ratio)
  • Flow measurement: Integrated sensor or use an MCU-integrated AFE for custom sensor setup
  • Communication: Bluetooth Low Energy 5, Wi-Fi, Ethernet (e.g. for infusion pump) and multiple serial interfaces for optional NB-IoT, isolated USB I/F
  • HMI: LCD (for infusion pump) and touch and/or gesture control for better sterile environments
  • Optional battery management (e.g. 2x Li-ion cells for uninterrupted power supply)

Comparison

Applications

Winning Combinations Interactive Diagram

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4:3 ratio Connector Line.406 Connector Line.390 Connector Line.391 Connector Line.392 Connector Line.385 Connector Line.382 Ext. Supply Ext. Supply e.g. 5V, 12V or 24V Ext. Supplye.g. 5V, 12V or 24V Connector Line.170 Connector Line.326 Connector Line.327 Vertical Wire Bundle Label Text 10pt.1046 2 2 Sheet.175 Vertical Wire Bundle.332 Label Text 10pt.1046 2 2 Sheet.178 Vertical Wire Bundle.335 Label Text 10pt.1046 2 2 Sheet.181 Connector Line.339 Connector Line.340 Motor Sheet.185 Sheet.186 M M Connector Line.344 BLDC Motor BLDC Motor BLDC Motor Vertical Wire Bundle.346 6 6 6 Sheet.191 Vertical Wire Bundle.349 3 3 3 Sheet.194 Connector Line.352 Buck-Boost Battery Charger Buck-Boost Battery Charger Buck-Boost Battery Charger Connector Line.386 Connector Line.387 Connector 1.160 Connector 1.389 Vertical Wire Bundle.393 2 2 2 Sheet.206 Vertical Wire Bundle.396 2 2 2 Sheet.209 Vertical Wire Bundle.399 2 2 2 Sheet.212 Connector Line.402 Connector 1.403 12V 12V 12V 3V3 3V3 3V3 Connector Line.409 Connector 1.410 Buck Regulator Buck Regulator Buck Regulator Buck-Boost Regulator Buck-Boost Regulator Buck-Boost Regulator Passive Filter Passive Filter Passive Filter Half-Bridge Driver Half-Bridge Driver Half-Bridge Driver Half Bridge Driver Half-Bridge Driver Half-Bridge Driver Half-Bridge Driver Half-Bridge Driver Half-Bridge Driver Sensor Sensor Sensor MOSFET Bank x6 MOSFET Bank x6 MOSFETBank x6 Connector Line.416 Connector 1.417 Vertical Wire Bundle.418 3 3 3 Sheet.231 Connector Line.156 Connector Line Connector Line.134 Connector Line.135 Sheet.1 Sheet.2 Sheet.3 Sheet.4 EU017 EU017 EU017 Sheet.139 MCU 1 MCU MCU BLE 5.0 PHY BLE 5.0 PHY BLE 5.0 PHY VDD VDD VDD SPI SPI SPI Connector Line.149 Connector Line.150 Connector Line.151 LCD.130 Antenna Antenna CapTouch Sensors.131 I/F for Wi-Fi, LTE-NB,... I/F for Wi-Fi, LTE-NB,... Cat5/7 PHY.132 Isolated USB I/F Isolated USB I/F LCD LCD LCD CapTouch Sensors CapTouch Sensors CapTouch Sensors Cat5/7 PHY Cat5/7 PHY Cat5/7 PHY Flow Sensor Flow Sensor Flow Sensor Custom Analog Flow Sensor Custom Analog Flow Sensor Custom Analog Flow Sensor Alternatively Alternatively Alternatively Connector dotted line Optional Connector 1.233 Connector dotted line.234 Battery 2-Cell Sheet.236 Sheet.237 Sheet.238 Sheet.239 Line 1pt.1552 Line 1pt.1608 2 Li-ion Cells 2 Li-ion Cells 2 Li-ion Cells Connector Arrow Connector Line.244 Connector dotted arrow Optional.246 Optional Optional Connector dotted line.247 Sheet.248 MCU 2 MCU MCU SPI SPI SPI VDD VDD VDD 6x PWM 6x PWM 6x PWM 3x ADC 3x ADC 3x ADC Cap Touch Cap Touch Cap Touch Ethernet Ethernet Ethernet LCD I/F LCD I/F LCD I/F Ethernet.148 Flow Sensor I/F or ADC Flow Sensor I/F or ADC
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